Monday 24 February 2014

Genuine fan shroud and Volute ring


Cleaning up my eBay purchase, some localised welding to rejoin separated spot welds and trial fit of ring to be welded in place to improve airflow. 



Maybe not a flat4 but a flat2....

On the short list...

Sunday 23 February 2014

Pirelli...


TOURENFAHRER - Modellvorstellung 2013 - BMW R 1200 GS

Volksworld Show 2013 (+playlist)

Lightning Bug (+playlist)

Trial fit of CSP 44mm manifolds

Quality product far better than universal manifolds. 

Hard line from tank to regulator



Fuel regulator mounting

Made up some posts to mount the regulator on, the idea being to allow easy engine removal with AN fittings. Dynamat on firewall between ribs with OE spec card in front, trying to maximise space. 



Hard fuel line install

Had to make up a bulkhead fitting to allow union to fit secure. Rolled up some thin sheet to make a tube and welded the same to a washer for welding to firewall. 


Saturday 22 February 2014

Panda enjoying her fav YouTube video on the iPad

Cylinders are next...starting to look like an engine now!


BMD pulley and broached nut

Sump extension install






Upside down for extension sump install

Oil pump torqued down and installed

VW Speedshop Pump Cover with pressure relief

Gene Berg 26mm blueprinted oil pump tapped in


Sealant nice and uniform

Cam break in lube added by brush to both lifter and lobe

Keeping drain channels clear of sealant



Loctite Flange Sealant

Made some progress in sealing up the case and torquing it down.

Image also shows enlarged drain channel, lifter lube and assembly oil in place ready for cam.

Type 1 case half

Almost ready for a bolt up !

Cam Follower

Con rod detail

Photo showing center main bearing

Photo to show action of centre main bearing type with assembly lube

Oil Pump fit check



Gene Berg Oil Pump 26mm test install

Set tang depth and trial fit, check of plug security etc

Sunday 16 February 2014

R1200RT


R1200RT


Crank Gear install

Fortunately had time to also install remaining bearings and check end play with current three shims selection that I had available coming out at .0035. Now have a fully built up crank as I also managed to get the crank gears installed and woodruff keys in as well. 


ARP rod bolts

Torqued the bolts down in three stages as specified with ARP grease. 

Made some progress on assembling the crankshaft

CB Performance 5.4" race spec H beam installed with Clevitt bearings and assembly lube.